Sunday, 18 September 2022

Welding Questions Set 1 - Production Engineering Expected Questions in exams (SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB)

 Production Engineering - Expected Questions in exams 

(SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB Polytechnic Lecturer / Asst. Prof)

Welding - Set 1

1.     In resistance welding pressure is released

(a)   Just all the time of passing the current

(b)  After completion of current

(c)   After the weld cools

(d)  During heating period

2.     Oxygen to acetylene ratio in case of oxidizing flame is

(a)   1 : 1

(b)  1.2 : 1

(c)   1.5 : 1

(d)  2 : 1

3.     The used for coating the electrode is called

(a)   Protective layer

(b)  Binder

(c)   Slag

(d)  Flux

4.     Which of the following is not a welding accessory?

(a)  Cable

(b)  Electrode holder

(c)   Hand screen

(d)  Gloves

5.     The transformer used for AC welding sets is:

(a)   Booster type

(b)  Step up type

(c)   Step down type

(d)  Equal turn ratio type

6.     In arc welding, arc is created between the electrode and work by

(a)   Flow of current

(b)  Voltage

(c)   Material thickness

(d)  Contact resistance

7.     The phenomenon of weld decay occurs in:

(a)   Cast Iron

(b)  Brass

(c)   Bronze

(d)  Stainless steel

8.     In electric resistance welding, pressure applied varies from

(a)   1 to 5 Mpa

(b)  5 to 10 Mpa

(c)   10 to 25 Mpa

(d)  25 to 55 Mpa

9.     Seam welding is a

(a)  Continuous spot welding process

(b)   Multi-spot welding process

(c)   Arc welding process

(d)  Process used for joining round bars

10.  Projection welding is a

(a)   Continuous spot welding process

(b)  Arc welding process

(e)   Multi-spot welding process

(c)   Process used for joining round bars

11.  In arc welding, the temperature of heat produced by the electric arc is of the order of

(a)   3000 o C to 4000 o C

(b)  4000 o C to 5000 o C

(c)  5000 o C to 6000 o C

(d)  6000 o C to 7000 o C

12.  In shielded arc welding

(a)   Large electrode is used

(b)  Welding rod coated with slag is used

(c)   Welding rod coated with fluxing material used

(d)  None of the above

13.  Which of the following welding method uses a pool of molten metal?

(a)   Carbon arc welding

(b)  Submerged arc welding

(c)   TIG welding

(d)  MIG welding

14.  In welding copper alloys with TIG arc welding

(a)  Direct current with straight polarity used

(b)  Direct current with reverse polarity used

(c)   Alternating current used

(d) Any one of these

(e)   

15. Which of the following welding process uses non-consumable electrodes?

(a)  TIG welding

(b)  MIG welding

(c)   Manual arc welding

(d)  Submerged arc welding

16.   Thermit, used in thermit welding , is a mixture of

(a)   Charcoal ang iron oxide

(b)  Charcoal and Aluminium

(c)   Iron oxide and Aluminium

(d)  Charcoal, iron oxide and Aluminium

17.   Thermit welding is often used in

(a)   Replacing broken gear tooth

(b)  Repairing broken shears

(c)   Joining rails, truck frames and locomotive frames etc.

(d)  All of the above

18.  Electron beam welding can be carried out in

(a)   Open air

(b)  A shielded gas environment

(c)   Vacuum

(d)  A pressurized inert gas chamber

19.  The oxy-acetylene gas is used in gas welding produce a flame temperature of

(a)   1800 o C

(b)  2100 o C

(c)   2400 o C

(d)  3200 o C

20.  For gas welding , the pressure desired at the welding torch for acetylene is

(a)  7 to 103 KN/m2

(b)  70 to 280 KN/m2

(c)   280 to 560 KN/m2

(d)  560 to 840 KN/m2


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