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Thursday, 22 September 2022
BHEL Engineer Trainee (Mechanical) - Online Classes starts from 23rd September in Sparks Academy !
BHEL Engineer Trainee Mechanical online course.
Wednesday, 21 September 2022
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Monday, 19 September 2022
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Sunday, 18 September 2022
Welding Questions Set 2 - Production Engineering Expected Questions in exams (SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB)
Production Engineering - Expected Questions in exams
(SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB Polytechnic Lecturer / Asst. Prof)
Welding - Set 2
1. The
maximum flame temperature occurs
(a) At the outer cone
(b)
At the
inner cone
(c) Between inner and outer cone
(d) At the torch tip
2. The
temperature of the inner luminous cone of neutral flame is about
(a) 1000 o C
(b) 1250 o C
(c) 2100 o C
(d)
3200 o C
3. A
neutral flame is obtained by supplying
(a)
Equal
volume of oxygen and acetylene
(b) More volume of oxygen and less volume of
acetylene
(c) More volume of acetylene and less volume of
oxygen
(d) None of the above
4. Neutral
flame used is used to weld
(a) Steel
(b) Cast iron
(c) Copper
(d)
All of
these
5. Linde
welding uses
(a) Neutral flame and left ward technique
(b) Oxidizing flame and left ward technique
(c)
Carburizing
flame and right ward technique
(d) Neutral flame and left ward technique
6. The
flux commonly used in brazing
(a) Zinc chloride
(b) Ammonium chloride
(c) Rosin plus alcohol
(d)
Borax
7. Galvanizing
is a
(a) Zinc diffusion process
(b)
Process
of coating zinc by hot dipping
(c) Process used for making thin phosphate coating
on steel
(d) None of the above
8. Which
welding process uses a consumable electrode
(a) Laser welding
(b) Thermit welding
(c) TIG welding
(d)
MIG
welding
9. Which
of the following is an example of semi-automatic welding process
(a) TIG welding
(b)
MIG
welding
(c) Submerged
arc welding (SAW)
(d) Resistance welding
10. Filler materials used in
(a) Spot welding
(b) Projection welding
(c)
Gas
welding
(d) Seam welding
11. In Arc welding , the arc length should be
approximately equal to:
(a)
Diameter of electrode rod
(b) One and a half time the diameter of electrode
(c) Twice the diameter of electrode
(d) Half the diameter of the electrode rod
12. The soldering process is carried out in the
temperature range
(a) 15 - 60 o C
(b) 70 - 150 o C
(c)
180 –
250 o C
(d) 300 – 500 o C
13. In Thermit welding Aluminium and iron oxide
are mixed in the proportion of
(a)
1 : 3
(b) 1 : 2
(c) 1 : 1
(d) 2 : 1
14. Which of the example of solid state welding?
(a) Gas welding
(b) Arc welding
(c) Thermit welding
(d)
Forge
welding
(e)
15. In arc welding temperature generated is of the
order of
(a) 8000 o C
(b) 1000 o C
(c) 3500 o C
(d)
5500 o C
16. The most commonly used flame in gas welding is
(a)
Neutral
(b) Oxidizing
(c) Carburizing
(d) Only C
17. Magnetic arc blow is
(a) A recent welding technique
(b) Used to weld material
(c) Occurs when welding near equator
(d)
Phenomenon
of occurrence of splatter because of magnetic fields created in d.c arc welding
18. Preheating is essential in welding
(a) High speed steel
(b) Stainless steel
(c)
Cast
iron
(d) German silver
19. In arc welding operations the current value is
decided by
(a) Thickness of plate
(b) Length of weld portion
(c) Voltage across the arc
(d)
Size of
the electrode
20. Pick up the incorrect statement about MIG
welding
(a)
No flux
required
(b) High welding speed
(c) Increased corrosion resistance
(d) Even unclean surface can be weld to obtain sound weld
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Welding Questions Set 1 - Production Engineering Expected Questions in exams (SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB)
Production Engineering - Expected Questions in exams
(SSC JE, RRB JE, TNPSC AD, BHEL, HPCL, TRB Polytechnic Lecturer / Asst. Prof)
Welding - Set 1
1. In
resistance welding pressure is released
(a) Just all the time of passing the current
(b) After completion of current
(c)
After
the weld cools
(d) During heating period
2. Oxygen
to acetylene ratio in case of oxidizing flame is
(a) 1 : 1
(b) 1.2 : 1
(c)
1.5 : 1
(d) 2 : 1
3. The
used for coating the electrode is called
(a) Protective layer
(b) Binder
(c) Slag
(d)
Flux
4. Which
of the following is not a welding accessory?
(a)
Cable
(b) Electrode holder
(c) Hand screen
(d) Gloves
5. The
transformer used for AC welding sets is:
(a) Booster type
(b) Step up type
(c)
Step
down type
(d) Equal turn ratio type
6. In
arc welding, arc is created between the electrode and work by
(a) Flow of current
(b) Voltage
(c) Material thickness
(d)
Contact
resistance
7. The
phenomenon of weld decay occurs in:
(a) Cast Iron
(b) Brass
(c) Bronze
(d)
Stainless
steel
8. In
electric resistance welding, pressure applied varies from
(a) 1 to 5 Mpa
(b) 5 to 10 Mpa
(c) 10 to 25 Mpa
(d)
25 to 55 Mpa
9. Seam
welding is a
(a)
Continuous
spot welding process
(b) Multi-spot welding process
(c) Arc welding process
(d) Process used for joining round bars
10. Projection welding is a
(a) Continuous spot welding process
(b) Arc welding process
(e)
Multi-spot
welding process
(c) Process used for joining round bars
11. In arc welding, the temperature of heat
produced by the electric arc is of the order of
(a) 3000 o C to 4000 o C
(b) 4000 o C to 5000 o C
(c) 5000
o C to 6000 o C
(d)
6000 o
C to 7000 o C
12. In shielded arc welding
(a) Large electrode is used
(b) Welding rod coated with slag is used
(c)
Welding
rod coated with fluxing material used
(d) None of the above
13. Which of the following welding method uses a
pool of molten metal?
(a) Carbon arc welding
(b)
Submerged
arc welding
(c) TIG welding
(d) MIG welding
14. In welding copper alloys with TIG arc welding
(a)
Direct
current with straight polarity used
(b) Direct current with reverse polarity used
(c) Alternating current used
(d) Any
one of these
(e)
15. Which
of the following welding process uses non-consumable electrodes?
(a)
TIG
welding
(b) MIG welding
(c) Manual arc welding
(d) Submerged arc welding
16. Thermit, used in thermit welding , is a
mixture of
(a) Charcoal ang iron oxide
(b) Charcoal and Aluminium
(c)
Iron
oxide and Aluminium
(d) Charcoal, iron oxide and Aluminium
17. Thermit welding is often used in
(a) Replacing broken gear tooth
(b) Repairing broken shears
(c) Joining rails, truck frames and locomotive
frames etc.
(d)
All of
the above
18. Electron beam welding can be carried out in
(a) Open air
(b) A shielded gas environment
(c)
Vacuum
(d) A pressurized inert gas chamber
19. The oxy-acetylene gas is used in gas welding
produce a flame temperature of
(a) 1800 o C
(b) 2100 o C
(c) 2400 o C
(d)
3200 o C
20. For gas welding , the pressure desired at the
welding torch for acetylene is
(a)
7 to
103 KN/m2
(b) 70 to 280 KN/m2
(c) 280 to 560 KN/m2
(d) 560 to 840 KN/m2
Courses & Test Series Available for
Mechanical Engineering - SSC JE, RRB JE, BHEL, HPCL, TRB Polytechnic Lecturer, TRB A.P, TNPSC AD,